SERVICE MANUAL © 2011 Aqua-Hot Heating Systems Inc. AHE-100-02S
— Page 10 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 2: AQUA-HOT AHE-100-02S OVERVIEW Figure 3
— Page 100 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE Step 12: Inspect Photo
— Page 101 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE Step 14: Plug in the
— Page 102 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE Step 15: Re-Install t
— Page 103 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX F: WINTERIZATION PROCCESS Not winterizing the
— Page 104 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B
— Page 105 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B
15549 East Highway 52 | Fort Lupton, CO 80621 Toll free: 800.685.4298 | phone: 303.659.8221 | fax:303.857.7881 www.aquahot.com SERVICE MANUAL AHE-100-
— Page 11 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B “Diesel Burner” Switch Turned On SECTION 2: AQUA-HOT AHE
— Page 12 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 3: INTERIOR SWITCH PANEL Diesel-Burner Switch:
— Page 13 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 4: EXHAUST SYSTEM REQUIREMENTS Because the Aqu
— Page 14 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Thermostats Control Ther
— Page 15 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Control Thermostat Replac
— Page 16 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Thermostats Control Ther
— Page 17 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Control Thermostat Repla
— Page 18 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS AC High-Limit Thermostat:
— Page 19 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS DC High-Limit Thermostat:
— Page 2 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B
— Page 20 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Valves Check Valve: Che
— Page 21 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Replacement Procedure: (c
— Page 22 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Tempering Valve: The tem
— Page 23 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Tempering Valve: Thermost
— Page 24 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Pumps Circulation Pumps
— Page 25 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS 11. Install the replac
— Page 26 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Stir Pump / Circulation P
— Page 27 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS SECTION 5: AQUA-HOT COMP
— Page 28 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B 12. Reinstall the bulk head fitting. Be sure to u
— Page 29 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Zone Relay: Interior Heat Exchanger Fans/Zone Pump
— Page 3 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Section 1: Introduction to the Aqua-Hot AHE-100-02S
— Page 30 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Terminal Strip Fuse Block
— Page 31 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS Electrical - AC Electric
— Page 32 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 5: AQUA-HOT COMPONENTS 2. Drain the antifreeze
— Page 33 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B from the flame is transferred to the antifreeze and water
— Page 34 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 6: DIESEL-BURNER OVERVIEW Figure 23
— Page 35 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 6: DIESEL-BURNER OVERVIEW Operational Flow-Chart
— Page 36 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 6: DIESEL-BURNER OVERVIEW Diesel-Burner Operatio
— Page 37 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 6: DIESEL-BURNER OVERVIEW Figure 25
— Page 38 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 6: DIESEL-BURNER OVERVIEW Figure 26 The Diesel-B
— Page 39 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 7: DETACHING AND REATTACHING THE DIESEL BURNER In
— Page 4 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Section 6: Diesel-Burner Overview ...
— Page 40 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 7: DETACHING AND REATTACHING THE DIESEL BURNER 1.
— Page 41 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 7: DETACHING AND REATTACHING THE DIESEL BURNER St
— Page 42 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 7: DETACHING AND REATTACHING THE DIESEL BURNER St
— Page 43 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 7: DETACHING AND REATTACHING THE DIESEL BURNER Re
— Page 44 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 7: DETACHING AND REATTACHING THE DIESEL BURNER 3.
— Page 45 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Turn the Control Switch ON. Is the indicator light illumi
— Page 46 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B 1. Turn the Control Switch Off. 2. Remove the fuel-line
— Page 47 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Does a spark appear across the Ignition Elec-trodes? With
— Page 48 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Does the spark reappear? 1. Turn the Control Switch OFF.
— Page 49 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B 1. Check “Fuel Solenoid Valve” wires for continuity. Re
— Page 5 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B This Page Left Blank Intentionally
— Page 50 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Diesel-Burner Motor: The motor drives the combustion
— Page 51 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Diesel-Burner Motor (continued) - RPM Test: 1. Dis
— Page 52 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Motor Replacement Procedure: 1. Follow the directio
— Page 53 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Motor Replacement Procedure: (continued) Figure 39 SECT
— Page 54 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Flame Sensor: The flame sensor is a photo resisti
— Page 55 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Flame Sensor Replacement Procedure: 1. In order to
— Page 56 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Ignition Electrodes The diesel-burner’s ignition c
— Page 57 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Failure to connect a jumper wire across the ignition ele
— Page 58 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Fuel Nozzle: 5. Remove the B-plug from the diesel-b
— Page 59 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Fuel Solenoid: The fuel solenoid allows the flow
— Page 6 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 1: INTRODUCTION TO THE AQUA-HOT AHE-100-02S This
— Page 60 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Fuel Pump: The fuel pump draws diesel fuel from the
— Page 61 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Fuel Pump Replacement Procedure: 1. Locate and disconn
— Page 62 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Fuel Pump: (continued) Figure 47 SECTION 8: DIESEL-BURNE
— Page 63 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Bearings: The bearings support the combustion ai
— Page 64 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B 3. Remove the four nozzle stand plate screws that se
— Page 65 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B 12. Place a feeler gauge between the combustion a
— Page 66 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Ignition Coil: The ignition coil produces a high
— Page 67 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Ignition Coil: Replacement Procedure: 1. Disconnect th
— Page 68 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Diesel-Burner Controller: The diesel-burner controll
— Page 69 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Be sure to remove the jumper wire that was used to make t
— Page 7 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 1: INTRODUCTION TO THE AHE-100-02S Engine Prehea
— Page 70 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B 1. Things to check before opening up heater 1. Low Vol
— Page 71 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B 1. If The Heater Smokes on Start up/Shut down. a. F
— Page 72 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B 1. General Problems A. Diesel/Electric not operatin
— Page 73 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B 1: General information 1. The heater is only rated fo
— Page 74 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B 1. On the Front-Side of Aqua-Hot - 1. Electric elem
— Page 75 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 9: GENERAL TROUBLESHOOTING IF THERE IS ANTIFREEZ
— Page 76 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX A: WIRING DIAGRAM
— Page 77 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX A: WIRING DIAGRAM
— Page 78 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX B: BLEEDING THE INTERIOR HEATING ZONE CIRCULATI
— Page 79 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX B: BLEEDING THE INTERIOR HEATING ZONE CIRCULATI
— Page 8 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 2: AQUA-HOT AHE-100-02S OVERVIEW Diesel-Burner, H
— Page 80 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX B: BLEEDING THE INTERIOR HEATING ZONE CIRCULATI
— Page 81 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX B: BLEEDING THE INTERIOR HEATING ZONE CIRCULATI
— Page 82 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Coolant System Tester Pressurize System up to 15 psi Usin
— Page 83 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX C: FUEL PRESSURE CHECK AND ADJUSTMENT A fuel p
— Page 84 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX C: FUEL PRESSURE CHECK AND ADJUSTMENT Instruct
— Page 85 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX C: FUEL PRESSURE CHECK AND ADJUSTMENT Instruct
— Page 86 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX C: FUEL PRESSURE CHECK AND ADJUSTMENT Instruct
— Page 87 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B When storing the Motorhome: Not winterizing the Aq
— Page 88 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX D: EXTREME COLD WEATHER OPERATION If there is a
— Page 89 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B Annual Maintenance: FAILURE TO DISCONNECT ALL POWER
— Page 9 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B SECTION 2: AQUA-HOT AHE-100-02S OVERVIEW Figure 2
— Page 90 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE Step 1: Test Run
— Page 91 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE Aqua-Hot Maintenance Pr
— Page 92 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE 4. Carefully pull the
— Page 93 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE Step 6: Clean and Insp
— Page 94 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE 3. Inspect the combust
— Page 95 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE Step 7: Reinstall the
— Page 96 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE Step 8: Inspect Diesel
— Page 97 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE Step 9: Clean Ignition
— Page 98 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE Step 10: Replace The F
— Page 99 — © 2011 Aqua-Hot® AHE-100-02S Hydronic Heating System Service Manual—Rev. B APPENDIX E: AQUA-HOT MAINTENANCE Step 11: Adjust Igniti
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