Aqua-Hot AHE-200-02S-24 VDC Guide d'installation

Contents1. General Information32. Preinstallation7Planning the Installation Site 7Receiving the Frequency Converter 7Transportation and Unpacking 7Lif

Illustration 3.3: Airflow direction and necessary space for coolingLeft: Enclosure IP21/54, D1 and D2.Right: Enclosure IP00, D1, D2 and E1.Illustratio

Wire accessEnsure that proper wire access is present including necessary bending space. As the IP00 enclo-sure is open to the bottom wires must be fix

IP 00 / Chassis IP 21 (NEMA 1) / IP 54 (NEMA 12) Enclosure D1 Enclosure D2 Enclosure D1 Enclosure D2A 119 (4.7) 122 (4.8) 277 (10.9) 379 (14.9)B 68

Terminal locations - E1 enclosuresTake the following position of the terminals into consideration when designing the cable access.Illustration 3.7: IP

Illustration 3.9: IP00 enclosure power connections positions of disconnect switchIllustration 3.10: IP21 (NEMA Type 1) and IP54 (NEMA Type 12) enclosu

Illustration 3.11: IP21 (NEMA type 1) and IP54 (NEMA type 12) enclosure power connection positions (detailB)Illustration 3.12: IP21 (NEMA type 1) and

Note that the power cables are heavy and difficult to bend. Consider the optimum position of thefrequency converter for ensuring easy installation of

Illustration 3.15: Position of earth terminals IP21 (NEMA type 1) and IP54 (NEMA type 12)CoolingCooling can be obtained in different ways, by using th

Duct coolingA dedicated option has been developed to optimise installation of IP00 / Chassis enclosed fre-quency converters in Rittal TS8 enclosures u

Illustration 3.17: Combined use of cooling principlesThe above mentioned solution can of course also be combined for an optimised solution in theactua

1. General InformationVLT® 5000/6000/8000High Power Installation Guide2 MI.90.J2.02 - VLT® is a registered Danfoss trademark 1

Illustration 3.18: Lifting method for mounting drive on wall3.1.5. Floor Mounting - Pedestal Installation IP21 (NEMA1) and IP54(NEMA12)IP21 (NEMA type

The E1 enclosure is always delivered with apedestal as standard. Install the pedestal onthe floor. Fixing holes are to be drilled accord-ing to this f

Illustration 3.23: Cable entry seen from the bot-tom of the frequency converter - Enclosure E1.The bottom plate of the E1 enclosure can be mounted fro

3.2. Electrical Installation3.2.1. Control WiresConnect the wires as described in the Operat-ing Instruction for the frequency converter.Remember to c

A pre-fuse of min. 6 Amp, slow-blow, can be fitted to protect the external 24 V DC supply. Thepower consumption is 15-50 W, depending on the load on t

3.2.2. Power ConnectionsCabling and FusingThe power cable connections are situated as shown below. Dimensioning of cable cross sectionmust be done in

Illustration 3.29: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12), enclosure D1 with disconnect fuse and RFIfilterIllustration 3.30: Compact IP 00 (Chassi

Illustration 3.31: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) with disconnect, fuse and RFI filter, enclo-sure D2Illustration 3.32: Compact IP 00 (Cha

Illustration 3.33: Compact IP 00 (Chassis) with disconnect, fuse and RFI filter, enclosure E1Illustration 3.34: Position of earth terminals IP003. Ins

Illustration 3.35: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) enclosure E1Illustration 3.36: Position of earth terminals IP21 (NEMA type 1) and IP54 (

1. General Information1.1. Safety and General Information1.1.1. General WarningThe voltage of the frequency converter is dangerous whenever the equipm

3.2.3. Earthing The following basic issues need to be considered when installing a frequency converter, so as toobtain electromagnetic compatibility (

The RFI switch connects the capacitors galvanically to earth.1) Not required with 525-600/690 V drives; therefore not possible.3.2.6. Torque When tigh

The factory setting is for clockwise rotation with the VLT frequency converter output connectedas follows:Terminal No.Function96, 97, 98,99Mains U/T1,

If the temperature of the brake resistor gets too high and the thermal switch dropsout, the frequency converter will stop braking. The motor will star

Illustration 3.39: Mounting of EMC shield.3.2.13. Mains connection Mains must be connected to terminals 91, 92 and 93. Earth/ground is connected to th

4. Duct Work Cooling Kit for IP00 UnitsThis chapter deals with the installation of IP00 / chassis enclosed frequency converters with ductwork cooling

This illustration shows the full size templateincluded with the kit and two drawings thatmay be used to locate the cutouts for the en-closure top and

Illustration 4.5: Bottom duct adapter installedIllustration 4.6: Side viewNB!Install the bottom plate after the frequency converter has been installed

Illustration 4.8: Frequency converter installed incabinetThe top ductwork cover is composed of thefollowing pieces as shown below. From left toright:

Illustration 4.13: Gasket folds over the edge toform seal between the duct and top vented coverIllustration 4.14: Top duct installedIllustration 4.15:

1.1.3. Warning Against Unintended Start1. The motor can be brought to a stop by means of digital commands, bus commands,references or a local stop, wh

Illustration 4.20: Top duct closing plate installed Illustration 4.21: Enclosure top installedIllustration 4.22: Top view of Rittal enclosureThe botto

Illustration 4.26: Temporarily install duct work tomark cutout on the glandThe cutout is made on the innermost glandplate. The remaining two gland pla

Illustration 4.31: Bottom duct installed.4. Duct Work Cooling Kit for IP00 UnitsVLT® 5000/6000/8000High Power Installation Guide42 MI.90.J2.02 - VLT

5. Installation on Pedestal - IP 21 / IP 54 UnitsThe frequency converter can also be installed on the floor. A dedicated floor stand is designed forth

The kit contains a U-shaped piece, a ventedfront cover, 2-side covers, two front bracketsand the required hardware to assemble Seethe exploded view of

Illustration 5.6: Two nuts at rear side.Illustration 5.7: Three front screws.Illustration 5.8: Frame D2 with pedestal installedVLT® 5000/6000/8000High

6. Start-Up CheckVLT® 5000/6000/8000High Power Installation Guide46 MI.90.J2.02 - VLT® is a registered Danfoss trademark 6

6. Start-Up Check6.1.1. Connection ExamplesFor details see the Operating Instructions of the specific frequency converters.Brake terminals 81 and 82 a

1. Check for proper ambient operating conditions. See Derating for ambient temperaturein the relevant Design Guide.2. Check for free flow of cooling

Close the doors and connect the power to the VLT frequency converter. The green voltage indi-cator lamp (ON) on the control panel is activated when th

Manual ObjectivesThe purpose of this manual is to provide the user with the necessary information to install andperform the basic commissioning of the

Set the desired language in parameter 001.Set motor parameters according to the motor plate:Motor power Parameter 102Motor voltage Parameter 103Motor

7. Service During UsePreventive maintenanceTo ensure a long and problem-free use of the frequency converter we recommend that you per-form preventive

8. DrawingsVLT® 5000/6000/8000High Power Installation Guide52 MI.90.J2.02 - VLT® is a registered Danfoss trademark 8

8. Drawings • Mechanical detailed drawingVLT® 5000/6000/8000High Power Installation Guide8. Drawings MI.90.J2.02 - VLT® is a registered Danfoss tradem

8. DrawingsVLT® 5000/6000/8000High Power Installation Guide54 MI.90.J2.02 - VLT® is a registered Danfoss trademark 8

VLT® 5000/6000/8000High Power Installation Guide8. Drawings MI.90.J2.02 - VLT® is a registered Danfoss trademark 558

8. DrawingsVLT® 5000/6000/8000High Power Installation Guide56 MI.90.J2.02 - VLT® is a registered Danfoss trademark 8

VLT® 5000/6000/8000High Power Installation Guide8. Drawings MI.90.J2.02 - VLT® is a registered Danfoss trademark 578

IndexAAirflow 17BBack Cooling 18Brake Cable 32Brake Resistor Temperature Switch 32CCabling 25Cooling 17DDrip Shield Installation 22Duct Cooling 18Duct

SService During Use 51Shielded Cables 31TTerminal Locations 11Torque 31UUnintended Start 4Unpacking 7WWeight And Dimensions 8Wire Access 11VLT® 5000/6

2. PreinstallationVLT® 5000/6000/8000High Power Installation Guide6 MI.90.J2.02 - VLT® is a registered Danfoss trademark 2

2. Preinstallation 2.1.1. Planning the Installation SiteBefore performing the installation it is important to plan the installation of the frequency c

2.1.4. Lifting Always lift the frequency converter in the dedicated lifting eyes. Use a bar to avoid bending thelifting holes of the frequency convert

3. Installation 3.1. Mechanical InstallationPreparation of the mechanical installation of the frequency converter must be done carefully toensure a pr